ASTRONAUTICS


OBJECTIVE: Design and construct a rocket that will operate with at least 70% accuracy

MATERIALS: The following materials that will be used in this project can be found in the student bin:
- 2 3/4" BT-20 engine tube
- Engine guard clip
- 6" elastic shock cord
- 9" BT-50 body tube
- screw eye
- parachute material
- nose cone
- Two adapter rings, 1/8" wide
- Three balsa tail fins
- 1" straw launch lug

NOTE: You will need to supply your own notebook paper for this project. The sandpaper will be supplied by your instructor.

The following material and equipment will be supplied in the module bin at the given work station:
- 12" ruler
- X-acto knife
- Pair scissors
- Cutting mat
- Non-toxic school glue
- Clear tape
- Spool thread
- Fin marking guide #1
- Fin marking guide #2
- Fin holder (in student bin)

DIRECTIONS:

1. Place the large body tube onto the round Fin marking guide #1. Make four marks around the bottom of the body tube that match up with the four marks on the round fin marking guide. Remove the body tube from the marking guide when finished.



2. Use Fin marking guide #2 to draw lines along the side of the body tube. Line up the marks you made in step 1 with the "BT-50" marking guide. Draw each line about 3" long.



3. Place the body tube onto the fin holder. NOTE: Make sure that three of the four lines you have drawn will line up with the fin grooves on the fin holder.


4. Apply glue to the edge of a fin. This edge will attach to the body tube. Place this edge against the body tube so that the fin is resting in one of the grooves in the fin holder. Do the same thing with the other fins.

NOTE: Do NOT glue the fin to the fin holder!

 

5. Find the piece of straw that has the ends cut at an angle. Glue the long side of this straw to the body tube. Locate it between two tail fins, along the fourth line drawn in step #2.



6. Put a notch in the small tube 2 1/2" from one end.

Put glue on one half of the engine guard, and place that end into the notch in the tube. Cut a strip of paper, 3/4" x 8 1/2". Wrap and glue this paper around the tube and over the engine guard just below the notch. This will hold the engine guard in place.

7. Apply glue to the inside of both adapter rings, then slide them both onto the engine holder, one from each end. Apply more glue around the edges of each ring to help reinforce it. NOTE: One of the rings will go over the engine clip.



8. Cut a piece of paper that is about 1" x 3". Smear glue on one side of this paper. Place one end of the shock cord lengthwise in the middle of the paper. Fold the paper in thirds over the shock cord (This means that the cord will be folded up inside the paper).

9. Apply glue to one surface of this paper, and attach to the inside top of the body tube. Make sure the paper is at least 1" inside the body tube, far enough in so that it will not interfere with the fit of the nose cone.


10. Loop the other end of the shock cord through an eye screw, and tie it in place.


11. Cut 3 strings to a length of 2 feet each. Loop the string over and back under the tape, so that the string goes under the sticky side of the tape twice. Attach the tape to the edge of the parachute material so that the string comes out from under the tape at the edge of the parachute.

Tape each end of each string to the given parachute material. (Each string has two ends, so you should have six ends taped to the parachute.) Make sure all of the taped ends of string are evenly spaced around the outer edge of the parachute.


12. Adjust the strings to form three loops under the parachute. Take care that the loops are centered on the string, so that the parachute will work properly, and not allow the air to "slide" out at an angle. Ask your instructor for assistance if needed.

Tie a knot in the loops, so that they are tied together.

Slip these loops onto the screw eye. Attach the screw eye to the nose cone.



13. Cut the ring over the engine guard so that the guard can bend up easily.



14. Apply glue to all of the edges of the adapter rings on the engine holder. Make sure the glue fills the space inside the edge of the rings. Smear glue on the outer surface of the rings. Slide the entire engine holder into the bottom of the body tube.

NOTE: The guard should stick out from the bottom of the body tube, and should be easily reached.


15. Allow all glue joints to dry.


 

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